Machining Service

We possess machining equipment i.e. CNC Milling and Lathe Machine to manufacture parts/products with intricate and accurate geometrics.

CNC Mills

CNC mills are capable of running on programs comprised of number- and letter-based prompts that guide pieces across various distances. The programming employed for a mill machine could be based on either G-code or some unique language developed by a manufacturing team. Basic mills consist of a three-axis system (X, Y and Z), though most newer mills can accommodate three additional axes.

Lathes

In lathe machines, pieces are cut in a circular direction with indexable tools. With CNC technology, the cuts employed by lathes are carried out with precision and high velocity. CNC lathes are used to produce complex designs that wouldn’t be possible on manually run versions of the machine. Overall, the control functions of CNC-run mills and lathes are similar. As with CNC mills, lathes can be directed by G-code or unique proprietary code. However, most CNC lathes consist of two axes — X and Z.

Plasma Cutters

In a plasma cutter, a plasma torch cuts the material. The process is foremost applied to metal materials but can also be employed on other surfaces. In order to produce the speed and heat necessary to cut metal, plasma is generated through a combination of compressed-air gas and electrical arcs.

Water Jet Cutters

In CNC machining, water jets are tools that cut hard materials, such as granite and metal, with high-pressure applications of water. In some cases, the water is mixed with sand or some other strong abrasive substance. Companies often shape factory machine parts through this process.

Water jets are employed as a cooler alternative for materials that are unable to bear the heat-intensive processes of other CNC machines. Due to their cooler nature, several sectors like the aerospace and mining industries rely on water jets, where they use them for carving and cutting, among other functions. Companies also use water jet cutters for applications requiring very intricate cuts in material, as the lack of heat prevents any change in the material’s intrinsic properties that may result from metal on metal cutting.

When a CNC system is activated, the desired cuts are programmed into the software and dictated to corresponding tools and machinery, which carry out the dimensional tasks as specified, much like a robot.

In CNC programming, the code generator within the numerical system will often assume mechanisms are flawless, despite the possibility of errors, which is greater whenever a CNC machine is directed to cut in more than one direction simultaneously. The placement of a tool in a numerical control system is outlined by a series of inputs known as the part program.

With a numerical control machine, programs are inputted via punch cards. By contrast, the programs for CNC machines are fed to computers through small keyboards. CNC programming is retained in a computer’s memory. The code itself is written and edited by programmers. Therefore, CNC systems offer far more expansive computational capacity. Best of all, CNC systems are by no means static since newer prompts can be added to pre-existing programs through revised code.

CNC Machine Programming

In CNC manufacturing, machines are operated via numerical control, wherein a software program is designated to control an object. The language behind CNC machining is alternately referred to as G-code, and it’s written to control the various behaviors of a corresponding machine, such as the speed, feed rate and coordination.

Basically, CNC machining makes it possible to pre-program the speed and position of machine tool functions and run them via software in repetitive, predictable cycles, all with little involvement from human operators. In the CNC machining process, a 2D or 3D CAD drawing is conceived, which is then translated to computer code for the CNC system to execute. After the program is inputted, the operator gives it a trial run to ensure no mistakes are present in the coding.

Due to these capabilities, the process has been adopted across all corners of the manufacturing sector, and CNC manufacturing is especially vital in the areas of metal and plastic production. Find out more about the types of machining systems used and how CNC machine programming fully automates CNC manufacturing below: